1107209 Imer Aqua Control Electronic Meter System

Features

• Precise measurement of the water for a perfect mix

Imer Aqua Control Electronic Meter System is an electronic water‑metering and dosing system designed by IMER to precisely control the amount of water added to mortar, plaster, grout, and concrete mixes in IMER mixers and mixer‑pumps. It replaces guesswork and manual bucket‑measuring with automatic, programmable dosing so every batch receives the same water volume, helping you achieve consistent workability, strength, and finish across an entire job.

Because I don’t have live access to IMER’s current spec sheet for this exact system right now, I’ll give you a thorough, SEO‑oriented explanation of what an Imer Aqua Control Electronic Meter System is, how it typically works with IMER equipment, and why contractors rely on it for professional mixing quality.

What is the Imer Aqua Control Electronic Meter System?

The Imer Aqua Control Electronic Meter System is an add‑on (or integrated) electronic control that measures and dispenses a precise, preset quantity of water into a mixer or continuous mixer‑pump. Instead of an operator opening a valve until “it looks right,” the Aqua Control system:

• Lets you set a target water volume (for example, liters or gallons per batch).

• Electronically counts the water passing through a flow sensor.

• Automatically opens and closes a solenoid valve to stop at the programmed amount.

On IMER equipment, Aqua Control is used to:

• Improve repeatability from batch to batch.

• Follow manufacturer‑specified water‑to‑powder ratios for bagged products.

• Reduce human error and variability, especially on long, high‑production days.

This system is especially valuable when using factory‑blended mortars, plasters, or self‑leveling underlayments that require tight control over water content.

Where the Aqua Control System is Used

The Imer Aqua Control Electronic Meter System is typically found on, or paired with:

• Continuous mixers (such as the Spin series or Koine series) that mix pre‑bagged materials with water on the fly.

• Pan mixers and gravity mixers used for mortars and stuccos where batch‑type dosing is needed.

• Mixer‑pumps that both mix and pump/spray, where consistent water dosing directly affects pumpability and spray behavior.

In many configurations, Aqua Control is installed between the water supply and the machine’s injection point, using the mixer’s own control panel as the user interface.

Main Components and How They Work Together

While the exact design can vary by model and machine, an Imer Aqua Control Electronic Meter System typically includes:

1. Electronic control unit

   • A small, panel‑mounted or standalone box with a display and buttons.

   • Allows the operator to set desired water quantity per batch.

   • Stores one or more programs (for example, different water amounts for different products).

2. Flow sensor / water meter

   • Installed in the water line.

   • Measures the volume of water passing through, often in liters or pulses per liter.

   • Sends signals to the control unit so it knows how much water has been delivered.

3. Solenoid valve

   • An electrically actuated valve that opens to start water flow and closes when the set volume is reached.

   • Controlled directly by the electronic unit.

4. Connection to mixer controls

   • On many IMER machines, the Aqua Control unit interacts with mixer start/stop logic.

   • Some systems can be set so the mixer only starts a mixing cycle once the programmed water volume has been delivered, ensuring proper wetting.

Together, these components give the operator push‑button control over water dosing, with the system handling measurement and shutoff automatically.

Benefits of the Imer Aqua Control Electronic Meter System

For contractors, the Aqua Control system offers several practical advantages:

1. Consistent mix quality

Water content is one of the most critical variables in cement‑based materials. Too much water weakens the material and changes setting times; too little can cause poor workability and incomplete hydration.

Aqua Control helps:

• Keep water‑to‑powder ratios within the narrow range specified by the material manufacturer.

• Produce uniform batches, resulting in consistent color, strength, and finish across walls, slabs, or patches.

• Reduce “good in the morning, sloppy in the afternoon” variability caused by tired operators guessing water amounts.

2. Higher productivity and less rework

Manually measuring water with buckets or rough valve timing takes time and introduces mistakes. With Aqua Control:

• Operators can reload bagged material while water is being dosed automatically.

• You reduce time lost to remixing or discarding bad batches.

• The risk of callbacks due to inconsistent strength, delamination, or improper curing is lower.

On large jobs, the cumulative time savings and reduction in rework can be substantial.

3. Easier compliance with product specifications

Many modern mortars, plasters, self‑levelers, and repair products come with strict instructions such as:

• “Add exactly X liters of water per 50 lb bag.”

• “Do not exceed Y% water by weight.”

Using Aqua Control, you can:

• Program the specified volume once, then repeat it all day.

• Demonstrate adherence to manufacturer specs for QA/QC or warranty requirements.

• Make it easier to train new crew members, since water dosing is automated.

4. Reduced dependence on “feel”

Experienced masons can often judge a mix by eye and feel—but even they benefit from a baseline. Aqua Control:

• Provides a reliable starting point for each batch.

• Allows minor fine‑tuning if needed (for example, small adjustments based on sand moisture), without completely relying on guesswork.

• Helps less experienced workers produce acceptable mixes under supervision.

Typical Use Cases for Aqua Control on IMER Machines

Here are common scenarios where an Imer Aqua Control Electronic Meter System adds real value:

• Self‑leveling underlayments (SLU)
  SLUs are highly sensitive to water content. Aqua Control on a continuous mixer or mixer‑pump helps keep flow and setting consistent across large floor areas.

• Bagged plasters and stucco
  When using factory‑blended interior or exterior plasters, consistent water dosing ensures trowelability, adhesion, and curing behave as expected.

• Grouts and repair mortars
  Structural grouts and repair mortars often require very specific water dosages to achieve design strength. Aqua Control reduces the risk of under‑ or over‑watering.

• Repetitive production mixing
  In shops or production environments making multiple batches of the same product (e.g., precast elements, manufactured stone, panels), automated water dosing simplifies process control.

How Contractors Typically Use the Aqua Control System

A common workflow with Aqua Control on an IMER mixer might look like this:

1. Initial setup

   • Connect the mixer to a pressurized water supply with sufficient flow and pressure.

   • Install or confirm installation of the Aqua Control meter, valve, and electronics per IMER instructions.

2. Programming

   • Determine the required water amount per batch based on the product data sheet (for example, liters per bag × number of bags per batch).

   • Enter that volume on the Aqua Control unit and save it as a program or preset.

3. Mixing cycle

   • Load the required number of bags into the mixer.

   • Start the dosing program; the system opens the valve and measures water as it flows.

   • Aqua Control stops the water automatically at the set volume; then the operator runs the mixer for the specified mixing time.

4. Repeatability

   • For the next batch, simply reload the mixer and repeat the dosing program.

   • If you switch products, adjust the programmed water amount based on the new manufacturer’s instructions.

This process removes the need for manual bucket counting or timing how long a hose runs.

Installation and Calibration Considerations

To get accurate results from an Imer Aqua Control Electronic Meter System, attention to installation and calibration is important:

• Proper mounting and plumbing

  • The flow sensor and solenoid valve should be installed according to manufacturer standards (orientation, straight pipe lengths, strain relief, etc.).

  • Strainers or filters may be required upstream to prevent debris from affecting the meter or valve.

• Flow rate and pressure

  • Ensure the water supply provides the minimum flow and pressure specified for the meter; very low flow can reduce accuracy.

  • Avoid air pockets or cavitation in the line.

• Calibration

  • Some systems allow calibration by running a known volume through the meter and adjusting the control so that its reading matches reality.

  • This step should be performed at commissioning and after any major plumbing changes.

• Maintenance

  • Periodically check filters, seals, and electrical connections.

  • Inspect for leaks or damage to the cable between the flow sensor and the controller.

Why the Imer Aqua Control Electronic Meter System is a Smart Upgrade

For contractors and production facilities using IMER mixers and mixer‑pumps, the Imer Aqua Control Electronic Meter System is more than a convenience add‑on—it’s a quality and productivity tool.

Key reasons to choose it:

• It standardizes one of the most critical variables in cementitious mixing: water content.

• It turns written manufacturer instructions into a programmable, enforceable process.

• It reduces human error, speeds up batching, and supports better consistency in strength, finish, and performance.

• It helps your crews work more efficiently and makes training new operators easier.

If you tell me which specific IMER mixer or mixer‑pump you’re using (for example, Spin 15, Koine 35, Koine 4, or another model), I can outline a more tailored, step‑by‑step way you’d use an Aqua Control‑type system with that exact machine.