Behind The Scenes: How High-Quality Diamond Blades Are Manufactured
Are you curious about how diamond blades are made? As one of the top suppliers in the industry, we at Blades Direct have insider knowledge of the manufacturing process. We take pride in our quality and craftsmanship, ensuring that every blade that leaves our facility is of the highest standard.
But what sets us apart from other diamond blade suppliers? Everything! From our exceptional customer service to our cutting-edge products, we strive to exceed expectations. Our reputation as a trusted name for global brands and distribution speaks for itself.
In this blog, we'll take you behind the scenes to give you a glimpse into the world of diamond blade manufacturing.
The Beginning: Raw Materials
Diamond blades are made from industrial diamonds, which are mined in various locations around the world. These diamonds undergo a rigorous process to ensure their purity and quality before they are shipped to diamond blade manufacturers.
But it's not just about the diamonds - other materials such as steel, bronze, and bonding agents are also used in the production of a single blade. Each material is carefully chosen to create a strong and durable blade that can withstand the rigors of cutting through tough materials.
The Production Process
Once the raw materials are received, they go through a series of steps to create a diamond blade. These include shaping the steel core, welding on segments of diamonds, and adding bonding agents to hold everything together.
The blades then undergo several quality control checks before being sent for finishing touches such as sharpening and balancing. Skilled technicians carefully inspect each blade to ensure it meets the required standards.
The manufacturing process is meticulous and precise, ensuring that each diamond blade crafted is of unparalleled quality. After the initial shaping of the steel core and bonding of the diamond segments, the blades are then put through a sintering process. This involves heating the blade below the melting point of the diamond, causing the steel and the diamond to bond on a molecular level. This ensures a sturdy and durable blade capable of withstanding intense operations.
Following sintering, the blades are cooled and then put through a series of grinding and honing steps. These steps refine the sharpness of the blade and ensure optimal performance during cutting operations. Each blade is then tested for balance, ensuring it will operate without vibrations during use, offering a smoother, more efficient cut.
Craftsmanship and Attention To Detail
Craftsmanship and attention to detail are paramount in the production of high-performance diamond blades. Skilled craftsmen utilize years of experience and precision engineering to ensure each blade is made to exact specifications. From selecting the ideal mix of metal powders for the bonding matrix to the precise placement of diamond grit, each step is crucial. Careful inspection during each phase of development allows for the correction of even the slightest imperfections, promising a blade that not only meets but exceeds industry standards.
We understand that a high-quality diamond blade is more than just a tool—it's a part of your livelihood. That's why we offer personalized customer support tailored to help you choose the best blade for your specific needs. Our knowledgeable team is dedicated to providing insights and recommendations to maximize your efficiency and productivity, no matter the job at hand.
Diamond Blades At Blades Direct
Explore our diverse selection of diamond blades at Blades Direct, each crafted with precision and designed to meet the needs of professional cutting and durability. We offer blades for a range of industries, from construction to landscaping and everything in between. With our superior products and exceptional customer service, we continue to be the top choice for diamond blade solutions. Some of our blades include:
- Available Blade Sizes: 4.5", 9", 12", 14" 16" 20"
- Arbor Size: 7/8, 1"-20mm, ph*
- Segment Height: 1/2"
- Segment Type: SHOXX Forged Segment, Deep Protection, Laser Welded Segments
- Application: Will Cut Pavers, Natural stone, reinforced concrete, washed concrete, concrete products, granite, stone, bluestone, lime sandstone, brickwork, ductile cast iron, and SML pipes.
- Saw Types: Ideal for high-speed saws, high-speed saws, and wall chasers
- Manufacturer: Samedia
ROC Abrasives: ROC Porcelain Crusher Supreme
- Available Blade Sizes: 4", 4.5", 5", 6", 7" 10", 12" 14"
- Arbor Size: 7/8-5/8, 7/8-20mm*, 5/8", 1" Depending on Size
- Segment Height: 10mm (.394)
- Application: Porcelain Tile, Porcelain Driveway Tile, Stone, Marble, and some Granite, all tile
- Saw Type: Angle Grinder, Circular Saw, Tile Saw
- Wet or Dry Cutting
- Note: Available in Blue. Color choice NOT guaranteed
Why Choose Us?
At Blades Direct, we are more than just a supplier - we are trendsetters in our industry. With an unwavering focus on customer service and satisfaction, we have built a loyal following of clients who trust us for all their diamond blade needs.
We are constantly evolving and innovating, staying ahead of the game with cutting-edge products that meet the changing demands of our customers. Choose Blades Direct for all your diamond blade needs - the trusted name in global brands and distribution. Call us today at 855-225-2337 for more information!